High speed printing slotting and rotary die cutting machine
I.Use and Features:
This machine can complete the functions of feeding, printing, slotting, die cutting, counting and so on. It can save the operator and realize the automatic production. It is a high-speed, high efficient and low consumption carton production equipment. The whole machine electrical appliance and computer software are internationally famous brands, the quality is stable and reliable. Using man-machine interface, computer order management, easy operation, quick change orders.
All the printing machines electrical appliance adopt German SIEMENS brand. The transmission gears are all made of 40Cr and processed by grinding. The connection part of the transmission part adopts keyless connection (expansion sleeve), eliminates the connection gap, and is suitable for the long term and high speed operation of the large torque. The whole machine transmission bearing, the important transmission parts all adopt the Japanese NSK brand.
II.Paper Feeding Unit
- Lead edge feeding system.
(1)Lead edge feeding system, increase the flow of fans, to maintain high speed, low speed paper feeding accuracy, the smallest paper width 350mm.
(2)Sectional adjustment of airflow and pressure, matched with cardboard size.
(3)Positioning by the front baffle to reduce feed errors, improve paper feeding, printing and die-cutting precision.
(4)Left and right side baffle controlled by electric, equipped with cardboard pat function.
(5)Rear cardboad frame electric control front and back movement.
(6)Front paper baffle clearance manual adjustment.
(7)With continuous and intermittent paper feeding function. (optional or continuous feed) as required.
2. Upper and lower paper feeding roll
(1)Upper roller:The outer diameter of the 155mm steel pipe surface coated with wear-resistant NBR (nitrile-butadiene rubber ), balance correction.
(2)Lower roller: the outer diameter of the 155mm paper feeding roller surface embossed plated hard.
(3)Paper feeding pressure roller adjustment gap using self-locking structure, adjustment range 0-12mm.
(4)The power transmission of the pressure roller is driven by the rolling cross coupling, which reduces the abrasion and makes the transmission more balanced.
3. Machine separate and together all equipped with alarm, continue to ring the alarm when traveling, to ensure the safety of operators.
1.The driving shaft is provided with a friction type clutch to avoid the misoperation and damage to the machine.
2.The main motor is equipped with protection device (not start machine locking when the host is unable to turn the shipment).
3.Paper feeding unit electric automatic zeroing.
4.The general carton use automatic zeroing device, try printing 1 to 2 pieces of cardboard can be adjusted to the correct position, reduce cardboard waste.
III. Printing Unit
1.Printing roller
(1)The outer diameter is 395.6mm (with diameter of 410mm).
(2)high quality steel, surface grinding, hard chromium plating.
(3)Balance correction,smoothly operation.
(4)Scroll hanging plate, using the right and left sides of the locking device, so that the more accurate version of the hanging.
(5)Full version of the version of the trench, the application of the 9mm hanging stick.
(6)Loading and unloading printing board, foot switch electric control forward and reverse.
2. Printing press roller
(1)Outside diameter is 155mm.
(2)Steel pipe surface grinding, hard chromium plating.
(3) Balance correction,smoothly operation.
(4)Self locking structure of pressure roller gap adjustment, adjusting range 0-12mm.
3.The metal anilox roller (customized according to customer demand for the mesh) (higher than 250 mesh matching ceramic roller)
(1) Outside diameter is215mm.
(2)The surface of the steel pipe is made of advanced chromium plating process,hard, smooth wear.
(3)Dot consistent, ink uniform.
(4)Prolong the service life of printing plate and rubber roller.
(5)The anilox roller gap adjustment adopts self-locking structure, adjusting range 0-12mm.
4.Rubber roller:
(1) Outside diameter is205mm.
(2)Uniform ink roller, coated with wear-resistant rubber, rubber roller high parabolic type, to compensate for the force deformation, improve the effect of inking. Rubber for the butyl rubber, shore hardness of 60 degrees or more, through the special effect of good polish ink. The rubber roller is driven by the motor when the machine is stopped. When machine stopped, the ink won't stop, ink uniform.
(3) Self locking structure of rubber roller gap adjustment, adjusting range 0-12mm.
5. Phase adjusting mechanism
(1)Planetary gear structure.
(2)The printing phase is controlled by computer and electric digital control 360 degrees(running and stopping both can adjust)
(3)The transverse phase of the printing roller adopts electric adjustment, the adjustment range is ±5mm.
(4)The printing plate roller uses the electric adjustment phase, to return to zero and the edition speed is quick, adjusts the edition precision to be high.
6. Feeding roll
(1) Paper feeding upper roller, outer diameter of 86mm, high quality steel plated hard chromium with 4 guide wheels, diameter of 125mm.
(2)Paper feeding lower roller, outer diameter is 155mm, guide paper roll plating hard chromium.
(3)Self locking structure to adjust the clearance of the guide roller, and the adjusting range is 0-12mm.
7.water Ink circulation structure
(1) Pneumatic diaphragm pump for ink stability, simple operation and maintenance.
(2) Ink filter,Filter impurities
(3)Equipped with ink monitoring system, no ink alarm.
8. Printing phase fixing device
(1) Adopt pneumatic brake mechanism. When the unit is used for separating and adjusting the phase or cleaning, the brake mechanism limits the gear to rotate, and the fixed position of the original gear position is maintained.
IV. Slotting Unit
- Equipped with pre press wheel, the paperboard after pre pressing line is not easy to break.
- Single shaft double knife slotting, height adjustment adopts PLC and digital electric adjustment, touch screen control.
- slotted phase using PLC and digital input 360 degrees adjustment, stop and operation both can be adjusted.
- slotting knife seat and press line wheel horizontal movement, adopt synchronous electric adjustment. PLC touch screen adjustment, direct input carton size, automatic adjustment.
- Press-line gap adjustment adopts self lock structure, adjusting range 0-12mm.
- Slotting tool box, high adjustment, traverse adjustment are equipped with anti-collision protection device.
- slotting knife width 7mm, alloy material, after heat treatment, grinding, tooth shaped slotting knife, double blade trimming knife, knife edge is sharp.
V. Die cutting Unit
1.Rubber pad roller
(1)Adopts 1:900 crankshaft rotation reversing 30mm swimming transverse structure.
(2)The outer diameter of the rubber pad roller isφ388.9mm.
(3)Rubber pad roller for high quality steel, surface grinding, hard chromium plating.
(4)Balance correction, increased operating stability
(5)Rubber pad thickness 8mm, width 250mm.
(6)The self locking structure is adopted to adjust the gap between the pad roller and the cutter roller, and the adjusting range is 0-16mm.
(7)Automatic compensation structure of rubber pad roller, automatic control of pad roll speed.
(8)rubber pad roller trimming structure, timely repair rubber pad surface, keep the rubber pad roll flat.
2.Die roll φ360mm.
(1)The die roller is of high quality steel, the surface is grinded, hard chromium plating.
(2)Dynamic balance correction, increased operating stability.
(3)Die fixed screw hole spacing, horizontal 100mm, radial 18, screw hole M10.
(4)Application of line height 22.60mm
(5)Wood template thickness 13mm, blade height 25.4mm.
3.Die cutting phase adjusting mechanism.
(1)planetary gear type structure.
(2)Die cutting phase using the computer and electric digital control 360 degree adjustment (run, stop can be adjusted).
(3)The cutter roller transverse adopts electric adjustment, the adjustment range is ±5mm.
4.guide roller
(1)Adopts the self - locking structure to adjust the clearance of the guide roller, the adjustment range is 0 - 12mm.
(2)The power transmission of the paper guide roller is driven by the rolling cross coupling, which reduces the abrasion and makes the transmission more stable.
VI.Stacker unit:
- paper receiving arm
- This machine has both manual and automatic operation.
- The paper arm drive belt, independent adjustment of tightness, without belt length limit.
- Paper stacking speed can arbitrarily adjusted within a certain range.
- Platform lifting
- powerful chain drive.
- Stack height is 1600mm.
- Platform lifting motor equipped with brake function, the platform to maintain a fixed position, will not slide.
- Paper receiving baffle
- air pressure action paper receiving supporting board, when the paperboard accumulates to a predetermined height, the paper receiving supporting board automatically extends out and supports the cardboard.
- Manual adjustment the rear battle position.
- Flat corrugated belt prevents cardboard from sliding.
Selling point:
1, All of the rolls has been dynamic static balance treated.
2, All anilox roll is between 200-250. If the client request the ink erasing knife the anilox roll is between 350-400 which is as same as the offset printing.
3, Hardness of the rubber roll is above 70 degree.
4, Top end lead edge feeder which is 3 times more expensive than the normal one but is 20 times longer in using life.
Main specification:
| Model |
900*2000 |
900*2400 |
1200*2400 |
1200*2800 |
1400*2800 |
1600*2800 |
| Machine max speed |
180 |
180 |
160 |
160 |
150 |
140 |
| Machine economic printing speed(pcs/min) |
140 |
140 |
130 |
130 |
120 |
110 |
| Max paper feeding size(mm) |
1000*2000 |
1000*2400 |
1200*2400 |
1200*2800 |
1400*2800 |
1600*2800 |
| Min paper feeding size(mm) |
280*685 |
280*685 |
300*685 |
300*685 |
350*685 |
400*685 |
| Paper feeding thickness range(mm) |
2.5-12 |
2.5-12 |
2.5-12 |
2.5-12 |
2.5-12 |
2.5-12 |
| Max printing area(mm) |
950*2000 |
950*2400 |
1150*2400 |
1150*2800 |
1350*2800 |
1550*2800 |
| Standard printing forme thickness (mm) |
7.2 |
7.2 |
7.2 |
7.2 |
7.2 |
7.2 |
| Production power (kw) |
22 |
22 |
30 |
30 |
35 |
40 |
| Total power(kw) |
40 |
40 |
45 |
45 |
45 |
50 |
The Market:
The Production Workshop:
Foreign Guests
The Product Packaging
About AFL
-Superiority-
1. Low MOQ: It can meet your sample display business very well.
2. OEM Accepted: The products can be customized
3. Good Service: No any excuses for 24 hours service
4. Good Quality: We have strict quality control system, good reputation in the market
5. Fast & Cheap Delivery: We have big discount from forwarder and air cargo (Long Contract)
-Our Innovation-
1.Quality & Service: At AFL, our priority has been providing our customers with great quality products and superior customer service with no excuses.
2.Quick Lead Time: We're dedicated to completing all orders in the fastest time with commitment.
3.Competitive Prices We continuously strive to find ways of reducing our production costs, and lower the purchase cost for you.
4.Brand Awareness: The goal of any strong brand is achieve a level of awareness that delivers the idea of quality, value, service and responsibility to all of your potential customers.
5.Special Offers: In order to maintain our competitive edge, we are running special offers on our promotional products, consumable parts and customized services. Please contact our sales team to see how we can help you save a lot of money.
-Order Guide-
1. Inquiry for professional quotation and patient communication.
2. Confirm the price, lead time, sample, payment term etc to complete orders.
3. Our sales send the PROFORMA INVOICE to you with our company seal.
4. Customer make the payment for deposit and send us The Bank Receipt.
5. Initial production will be arranged in terms of the lead time, we will inform customers in first time if any uncertain matters will happen, adjust the new lead time.
6. Middle Production will send photos to show production schedule which you can see your products in. Confirm everything goes well and let you relax.
7. End Production will send the photos to you for approval, we will arrange the shipment after approval You can also arrange the third party Inspection before shipment.
8. Clients make payment for balance and WR sales will ship the goods. Also can accept
The Payment Term of Balance against B/L Copy Or Sight L/C payment Term. Inform the tracking number and check the status of parcel for clients or original B/L for sea-shipment.
9. Order can be say "finish" when you receive the goods and satisfy with them and our service.
10. Feedback to AFL about Quality & Service, Market Feedbacks & Suggestions, we can do better.
-Excellent After-sale Services-
1.One year warranty
You can discuss operation and maintenance with our technician online support service by Skype, MSN etc. Remote control will be provided upon request.
2. Free exchange of new components
Our quality is guaranteed 100%, the spare parts can be replaced within one year free of charge includes the airfreight by express, except for some damageable parts.
3. Free online consultation
The technician will keep online. No matter what kind of technical questions that you may have, you would get a satisfactory answer from our professional technician easily.
4. Free on-site installation and training
If you are able to help us with getting the visa and also would like to bear the costs involved like flight tickets, food, etc, we can send our technician to your office, and to give you a free installation and training for as long as you know how to operate it.
-Why choose AFL-
. AFL means customers can, employees can and investors can.
. Professional customer after services and troubleshooting.
. Become our potential partners as long as you believe yourself.
. Friendly helpful customer services from AFL.
. Free or low shipping cost from Shanghai port to any port.
. No minimum order quantity request.
. Shipping protected with product declaration.
Some FAQs:
Q: How can I know if it is paid successfully?
A: We will send you a payment confirmation email upon receiving your payment
Q: How do you pack the products?
A: The machine is disassembled before shipping .Firstly we pack the main parts and spare parts by foam , then put them together to the carton and sealed with tape .In the end pack in wooden case. So it is very safe in shipping ! We have many pictures and videos about packing , if you want to know more , please contact us.
Q: How long can I receive the items?
A: Normally speaking, we will spend 4~6 days to prepare the order and if it requires longer time, we will inform you as soon as possible. The general shipping time will be a month by sea cargo. However, it still depends on what country you are, some may faster and some may slower.
Q: How to receive my order? Is it safe during shipping?
A: For the items you purchased, we will arrange shipping by sea or international express delivery to ship and usually the carriers are DHL, FedEx, TNT, and UPS. It shall be quite safe during shipping by sea or air. Additionally, we will purchase insurance as a guarantee for your order.
Q: How to obtain the tracking number of shipment? And how to contact the carrier (express delivery company)?
A: We will send you the Bill of Lading or tracking number after shipping your items, hereby please keep on checking your email.
Q: What is Warranty Policy
A: We provide 1 year warranty. During the 1 year warranty if any part is faulty, our company will give you replacing parts for free and help you to change the faulty parts. When the warranty expired, our company will still give you technician support for free. The only difference is the replacing part no longer free. So, we provide lifelong after sale service to you as long as you use our printer.
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Q: If I still have questions to this product, what shall I do?
A: Please click "Inquire Now" below the page and submit your inquire or questions, we will reply you as soon as possible, or email to us.
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